Becoming a Lean Practitioner
- Description
- Curriculum
- Reviews
Course Information:
This course offers a concise introduction to Lean Management, a methodology focused on improving efficiency by eliminating waste and enhancing value. You’ll explore key Lean concepts such as A3, KAIZEN, DMAIC, Process Mapping, Value Stream Mapping, Root Cause Analysis, 5S, Gemba, and more.
Designed for professionals across various industries, this course will help you identify inefficiencies, implement Lean tools, and foster a culture of continuous improvement within your organization.
Course Structure:
- Module 1: Introduction to Lean
- Module 2: Eliminating Waste
- Module 3: Problem-Solving Tools
- Module 4: Problem-solving Methodologies
- Module 5: The 5S’s
- Module 6: Lean Leadership
Key Learning Outcomes:
- Understand core Lean principles.
- Identify and eliminate waste.
- Apply Lean tools like A3, DMAIC, 5S and Kaizen.
- Promote a continuous improvement mindset.
Certification: Receive a certificate upon successful completion.
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1
INTRODUCTION -
2
Module 01 Contents
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3
The History of Lean
The Evolution of Lean Manufacturing: From Ford to Toyota and Beyond
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4
The Lean Manufacturing
Maximize Value with Lean: Efficient Continuous Improvement
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5
The Lean House
Lean Principles and Mindset for Organizational Excellence
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6
Lean Benefits and Mindset
Benefits of Lean: Safety, Efficiency, Customer Satisfaction, Cost Reduction, Innovation. Lean Mindset: Continuous Improvement, Problem-Solving, Root Cause Focus, Respect.
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7
What is Six Sigma?
Introduction to Six Sigma: Data-Driven Quality Improvement Methodology
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8
Lean Six Sigma Approach
Enhancing Efficiency and Quality with Lean Six Sigma
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9
Module 01 Quiz
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10
Module 02 Contents
Lean Program Module 2: Identifying Waste Through GEMBA
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11
Value and Voice of Customers
Optimizing Value and Customer Satisfaction Through Lean Principles and CTQs
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12
Types of Waste
Exploring Lean Philosophy: Understanding Waste and Value
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13
Identifying Wastes through GEMBA
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14
Module 02 Quiz
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15
Module 03 Contents
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16
Process Mapping
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17
Value Stream Mapping
Unlock Efficiency: Value Stream Mapping for Lean Process Optimization
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18
Spaghetti Charts
Visualize Process Flow with Spaghetti Charts for Lean Improvement
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19
Pareto Charts
Pareto Charts: Prioritizing Improvement Efforts Based on 80-20 Rule
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20
Brainstorming
Boost Creativity and Teamwork Through Brainstorming
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21
Affinity Diagram
Enhance Brainstorming with Affinity Diagrams for Effective Collaboration
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22
Root Cause Analysis
Exploring the Fishbone Diagram for Effective Problem-Solving: Understanding the 6M's Technique
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23
The 5 Why's
Effective Problem Solving with 5Why's Analysis: Uncover Root Causes, Promote Collaboration & Continuous Improvement
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24
The Kanban
Optimize Workflow Efficiency with Kanban: Visual Management for Lean Productivity
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25
The Poka-Yoke
Poka-Yoke: Lean Technique for Error-Proofing and Risk Mitigation
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26
Module 03 Quiz
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27
Module 04 Contents
Lean Program Module 4: Problem Solving Methods - Demings, PDCA, Kaizen, A3, DMAIC
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28
Problem Definition
Lean Problem Solving: Identifying Targets, Root Causes, and Waste Reduction
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29
The Dooming Cycle
Inefficient Problem Solving in Non-Lean Organizations: Breaking the Dooming Cycle
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30
Lean Approach to Problem-Solving
Lean Problem-Solving: Identifying, Experimenting, and Sustaining Solutions
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31
The Deming’s Theory - PDCA
PDCA Methodology: Lean Problem-Solving in 4 Phases
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32
KAIZEN Methodology
Kaizen: Continuous Improvement for Organizational Excellence
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33
The A3 Methodology
A3 Method: Structured Problem Solving for Continuous Improvement in Lean Manufacturing
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34
DMAIC Methodology
Exploring DMAIC Problem-Solving Methodology: Define, Measure, Analyze, Improve, Control
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35
Module 04 Quiz
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36
Module 05 Contents
Exploring the Benefits and Phases of 5S in Lean Program
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37
The 5S's
Boost Workplace Efficiency with 5S Methodology
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38
Why 5S?
Improve Workplace Safety and Efficiency with 5S Methodology
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39
01. Sort
5S Sorting: Declutter Your Workspace for Safe & Efficient Work
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40
02. Set in Order
Organize with Precision: Set in Order for Efficient Access and Easy Retrieval
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41
03. Shine
Keep Your Workplace Clean and Safe with 5S Shine
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42
04. Standardize
Standardization in 5S Process: Ensuring Alignment and Compliance with Clear Procedures
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43
05. Sustain
Sustaining 5S Standards in Workplace: Key Strategies for Long-Term Success
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44
Examples of 5S
Exploring 5S Standards: Best Practices & Improvement Tips
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45
Module 05 Quiz
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46
Module 06 Contents
Lean Leadership: Role and Management in Lean Program
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47
Lean Leadership
Empowering Teams: Lean Leadership for Operational Excellence
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48
Importance of Lean Leadership
Effective Leadership for Lean Implementation and Continuous Improvement
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49
Management Routine
Effective Leadership Through Engaging Management Routines for Team Success
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50
Quick Response Management
Efficient Problem-Solving in Lean Management: Quick Response Management for Streamlined Processes
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51
Managing by Standards
Enhancing Organizational Efficiency Through Managing by Standards
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52
Visual Management and Controls
Enhancing Management Efficiency Through Visual Controls
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53
Module 06 Quiz
